Kana iwe uri welder, saka iwe unogona kunge uchijairana neakasiyana maitirwo ewelding anowanikwa kwauri.Asi kana iwe uri mutsva kunyika yewelding, kana kungoda kudzidza zvakawanda nezve flux core welding, saka iyi positi ndeyako!
Mazhinji ma welder vangangonzwa nezve flux core welding asi vangasaziva kuti chii.
Flux core welding imhando yearc welding inoshandisa waya electrode ine flux yakatenderedza simbi core.Ngatitarisei zvakanyanya kuti flux core welding inoshanda sei!
Chii chinonzi Flux Core Welding?
Flux core welding, inozivikanwawo seFlux cored arc welding kana FCAW, ndeye semi-otomatiki kana otomatiki arc welding process umo inoenderera waya electrode inodyiswa kuburikidza nepfuti yewelding uye mudziva re weld yekubatanidza zvinhu zviviri zvigadziko pamwechete.
Iyo electrode yewaya inodyiwa, zvichireva kuti inonyungudika sezvo weld inogadzirwa.Iyi nzira inowanzoshandiswa mumaindasitiri anorema akadai sekuvaka ngarava uye kuvaka uko kwakakosha kugadzira yakasimba, yakasimba welds.
Flux Cored Arc Welding (Pros & Cons)
Zvakanakira zve flux cored arc welding ndezvi:
Inokurumidza welding inomhanya.
Zviri nyore kuita otomatiki.
Welds anogona kugadzirwa neashoma opareta tarisiro.
Zvinogoneka weld munzvimbo dzese.
Inogona kushandiswa nemhando dzakasiyana dzesimbi.
Izvo zvisingabatsiri zve flux cored arc welding ndezvi:
Zvinodhura kupfuura mamwe maitirwo ewelding.
Inogona kuburitsa utsi uye utsi hwakawanda kupfuura mamwe maitiro.
Inoda kudzidziswa kwakawanda kwevashandisi kupfuura mamwe maitiro.
Zvinogona kuve zvakaoma kuwana inowirirana weld mhando.
Flux cored arc welding ine akawanda mabhenefiti pamusoro pemamwe maitirwo ewelding, asi zvakare mashoma mashoma.Zvakakosha kuyera zvakanakira nekuipira kwega rega rega usati waita sarudzo yekuti ndeipi yekushandisa.
Mhando dzeFlux Core Welding
Kune marudzi maviri eflux core welding: self-shielded uye gasi-yakachengetedzwa.
1) Self Shielded Flux Core Welding
Mu-self-shielded flux core welding, iyo electrode yewaya ine zvese zvinodiwa zvidziviriro, saka hapana gasi rekunze rinodiwa.
Izvi zvinoita kuti self-shielded flux core welding sarudzo yakanaka yekunze kwekushandisa kana yewelding simbi inonetsa kudzivirira nekunze gasi.
2) Gasi Rakachengetedzwa Flux Core Welding
Gasi-yakadzivirirwa flux core welding inoda kushandiswa kwekunze kwekudzivirira gasi, senge argon kana CO2, kudzivirira dziva re weld kubva kune zvinosvibisa.Iyi mhando ye flux core welding inowanzoshandiswa kune dzakatetepa simbi mashizha kana kune dzakatetepa welds dzinoda dhigirii yakakwirira. yekururama.
Zvikumbiro zveFlux Core Welding
Kune akawanda maapplication uko flux core welding inoshandiswa zvimwe zvezvinotevera ndezvi:
1.Automotive- mota dzemujaho, roll cages, classic car restoration.
2.Motorcycle- mafuremu, exhaust systems.
3.Aerospace- zvikamu zvendege uye kugadzirisa.
4.Kuvaka- zvivakwa zvesimbi, mabhiriji, scaffolding.
5.Art uye architecture- sculptures, metalwork yeimba kana hofisi.
6.Thick plate yakagadzirwa.
7.Shipbuilding.
8.Heavy midziyo yekugadzira.
Ndeapi masimbi aunogona kubatanidza ne flux core?
Kune simbi dzakasiyana-siyana dzinogona kuiswa welding uchishandisa flux core welding, kusanganisira aruminiyamu, simbi isina tsvina, uye simbi yakapfava.Simbi imwe neimwe ine zvinodiwa zvayo zvekunama, saka zvakakosha kubvunza kune welding guide kana nyanzvi welder usati watanga chirongwa.Zvakakosha kuti usarudze wakakodzera waya electrode uye shielding gasi resimbi iri kuputika, pamwe chete neakakodzera maparamendi. kugadzira weld yakasimba, yemhando yepamusoro.
Mhando dzeWelders Anoshandisa Flux Core Welding
Kune marudzi maviri emawelder anoshandisa flux core welding: iyo MIG welder uye TIG welder.
1) MIG Welder
Iyo MIG welder imhando yemuchina wewelding unoshandisa waya ye electrode iyo inodyiswa kuburikidza nemwenje wewelding.Iyi electrode waya inogadzirwa nesimbi, uye inodyiwa.Mugumo wewaya ye electrode inonyunguduka uye inova iyo yekuzadza zvinhu inobatanidza zvidimbu zviviri zvesimbi pamwechete.
2) TIG Welder
Iyo TIG welder imhando yewelding muchina unoshandisa electrode isingabatike.Iyi electrode inowanzogadzirwa ne tungsten, uye haina kunyunguduka.Kupisa kubva kune welding torch inonyungudutsa simbi yauri kuyedza kubatana, uye tungsten electrode inopa iyo yekuzadza zvinhu.
Vese MIG neTIG welders vanogona kushandisa flux core welding, asi mumwe nemumwe ane zvawo zvakanakira uye zvazvakaipira.MIG welders anowanzo kuve nyore kushandisa pane TIG welders uye anogona kushandiswa pamhando dzakasiyana dzesimbi.
Nekudaro, TIG welders anogadzira mawelds akachenesa uye anokodzera zvirinani kubatanidza zvidimbu zvitete zvesimbi pamwechete.
Chii chinonzi Flux Core Welding Inoshandiswa?
Iyo flux inobatsira kudzivirira weld kubva mukusvibiswa kwemuchadenga, izvo zvinogona kubatsira kuvandudza kunaka kweweld.Iyi mhando yekushongedza inowanzoshandiswa mukuvaka uye mamwe maapplication ekunze uko kune mhepo mamiriro anoita kuti zviome kushandisa yakajairika shielding gasi.Kuyerera kwakatenderedza electrode kunogadzira slag inodzivirira dziva re weld kubva kune zvinosvibisa mumhepo.Sezvo iyo electrode inopedzwa, yakawanda flux inosunungurwa kuchengetedza ichi chinodzivirira chinodzivirira.
chii chinonzi flux core welding inoshandiswa
Flux core welding inogona kuitwa neAC kana DC magetsi masosi, kunyangwe DC inowanzofarirwa.Inogonawo kuitwa ne-self-shielded kana gas-shielded electrodes.Magetsi anovharidzirwa emagetsi anopa dziviriro iri nani yedziva re weld uye zvinokonzeresa mawelds akachena, asi anodhura uye anoda mimwe michina.Self-shielded electrodes ari nyore kushandisa uye haadi chero mimwe midziyo, asi mhedzisiro inokonzeresa inogona kunge isina kuchena uye inogona kuve nyore kusvibiswa.
Zvakanakira Kushandisa Flux Core Welding
Flux core welding ine akati wandei mabhenefiti pamusoro pemamwe maitirwo ewelding.Hezvino zvimwe zvishoma zvezvakanakira:
1) Inokurumidza welding kumhanya
Flux core welding inzira inokurumidza, zvinoreva kuti unogona kuita kuti chirongwa chako chiitwe nekukurumidza.Izvi zvinonyanya kubatsira kana uri kushanda purojekiti hombe kana akawanda mapurojekiti.
2) Zviri nyore kudzidza
Sezvo flux core welding iri nyore kudzidza, isarudzo yakanaka kune vanotanga.Kana iwe uri mutsva pawelding, maitiro aya anogona kukubatsira kuti utange uye kukupa chivimbo chaunoda kuita mapurojekiti akaomarara.
3) Zvishandiso zvishoma zvinodiwa
Imwe mukana we flux core welding ndeyekuti iwe haudi midziyo yakawanda semamwe maitirwo ewelding.Izvi zvinoita kuti ive sarudzo inokwanisika, uye zvakare zvakareruka kuseta uye kutora pasi.
4) Yakakura kumapurojekiti ekunze
Flux core welding yakanakirawo mapurojekiti ekunze.Sezvo pasina gasi rekudzivirira rinodiwa, haufanirwe kunetseka nezve mhepo mamiriro anokanganisa weld yako.
Maitiro Ekutanga Flux Core Welding process?
1.Kutanga flux core welding, welder achada kumisa midziyo yavo.Izvi zvinosanganisira arc welder, sosi yemagetsi, uye waya yekudyisa.Welder anozodawo kusarudza saizi yakakodzera uye mhando yewaya yepurojekiti yavo.
2.Kamwe midziyo yakagadziriswa, welder ichada kuita midziyo yavo yekudzivirira (PPE), kusanganisira helmete yemoto, magirafu, uye marefu marefu.
3.Nhanho inotevera ndeyekugadzirira nzvimbo yebasa kuburikidza nekuchenesa simbi yesimbi iyo ichave yakashongedzwa.Zvakakosha kubvisa ngura yose, pendi, kana marara kubva pamusoro, sezvo izvi zvinogona kukonzera matambudziko ne weld.
4.Kana nzvimbo yacho yagadzirirwa, welder achada kuisa simba ravo kune zvigadziro zvakakodzera.Welder anobva abata electrode muruoko rumwe obva aidyisa mumushini we welding.Sezvo electrode inobata simbi, arc inoumba, uye welding inogona kutanga!
Flux core welding isarudzo huru kune mawelders ari kutsvaga nzira inokurumidza uye inoshanda yekushongedza.Iyo zvakare sarudzo yakanaka kune vanotanga, sezvo zviri nyore kudzidza.Kana iwe uchida kuyedza flux core welding, iva nechokwadi chekusarudza Tyue Brand Welding Wire.
Kana zvasvika kune welding process, kune mashoma akasiyana marudzi aunogona kusarudza kubva zvichienderana neprojekiti yauri kushanda pairi.Imwe yemhando idzi ndeye flux core welding.
Flux Core Welding Yakasiyana Sei Nemamwe Marudzi eWelding?
Flux core welding yakasiyana nedzimwe mhando dzewelding nekuti waya electrode inotenderedza simbi musimboti neflux.Flux core welding inofarirwa pakati peDIYers uye hobbyists nekuti iri nyore kudzidza uye haidi midziyo yakawanda semamwe maitirwo ewelding.Uyezve, isarudzo yakanaka kune avo vari kutsvaga inokurumidza uye inoshanda nzira yekushongedza.
Zviri pachena kuti chikamu chakakosha chewelding chinogara chakachengeteka.Kunyangwe iwe uri wekutanga kana ane ruzivo pro, iwe unofanirwa kutora matanho anodiwa kuti uzvidzivirire paunenge uchipisa.
FAQs - Flux Core Welding
Ndeupi Musiyano Pakati peArc uye Flux Core Welding?
Arc welding imhando yewelding inoshandisa arc yemagetsi kugadzira kupisa, nepo flux core welding inoshandisa waya electrode yakakomberedzwa nekuyerera.Asi flux core welding inowanzoonekwa seyakareruka kudzidza pane arc welding, Kana iwe uchitsvaga inokurumidza uye iri nyore nzira yeweld, ichi ndicho chishandiso chako.
Chii Chaunogona Weld NeFlux Core Welder?
Flux core welding inogona kushandiswa kupinza simbi dzakasiyana siyana, kusanganisira aluminium, simbi isina tsvina, uye simbi yakapfava.
Unogona Kuwana Weld Yakanaka NeFlux Core?
Ehe, iwe unogona kuwana yakanaka weld ine flux core welding.Kana iwe uri kushandisa zvakaringana zvekushandisa uye uchitevera kuchengetedza, unogona kugadzira emhando yepamusoro welds akasimba uye anogara.
Iyo Flux Core Seyakasimba Asa Chimuti?
Flux core welding inzira yakasimba uye inogara yakasimba, asi haina kusimba setsvimbo welding.Stick welding inoonekwa semhando yakasimba yewelding, saka kana iwe uchitsvaga yakasimba kwazvo inogoneka, stick welding ndiyo nzira yekuenda nayo.
Ndeupi Musiyano Pakati peMIG uye Flux Core Welding?
MIG welding inoshandisa waya electrode inodyiswa kuburikidza nepfuti yewelding, ukuwo flux core welding inoshandisa waya electrode yakakomberedzwa nekuyerera.Flux core welding inowanzoonekwa seyakareruka kudzidza pane MIG welding, saka isarudzo yakanaka kune avo vari kutanga ne welding.
Is Flux Core Welding Yakasimba SeMIG?
Hapana mhinduro chaiyo kumubvunzo uyu sezvo zvinoenderana nezvinhu zvakawanda, semhando yesimbi iri kukwenenzverwa, ukobvu hwesimbi, nzira yekugadzira yakashandiswa, nezvimwewo zvakadaro, kazhinji, flux core welding haina kusimba senge. MIG welding.Izvi zvinodaro nekuti MIG welding inoshandisa inoenderera waya feed, iyo inopa inowirirana weld nepo flux core welding inoshandisa inopindirana waya feed.Izvi zvinogona kutungamirira kune zvisingaenderani welds uye majoini asina simba.
Ndeipi Gasi Yaunoshandisa Kune Iyo Flux Core?
Kune marudzi akawanda egasi anogona kushandiswa pa flux core welding, asi inonyanya kuzivikanwa uye inokurudzirwa mhando i75% Argon uye 25% CO2.Iyi gasi musanganiswa inopa yakanakisa arc kugadzikana uye kupinda, zvichiita kuti ive yakanakira welding zvinhu zvakakora.Mimwe misanganiswa yegasi inogona kushandiswa flux core welding inosanganisira 100% Argon, 100% CO2, uye musanganiswa we90% Argon uye 10% CO2.Kana uri welding zvinhu zvitete, kushandisa gasi musanganiswa ane yepamusoro muzana CO2 kuchabatsira kuwedzera kupinda.Kune zvinhu zvakakora, kushandisa gasi musanganiswa nepamusoro pezana yeArgon kuchabatsira kuvandudza weld bead kutaridzika uye kuwedzera weld simba.
Ndirini Pandinofanira Kushandisa Flux Core?
Flux musimboti unowanzo shandiswa kugadzira zvinhu zvakakora (3/16 ″ kana kupfuura) sezvo ichipa kupinda kwakawanda.Inowanzo shandiswawo kugadzira welding kunze kana mune mamwe mamiriro apo kudzivirira gasi kunogona kunetsa kuchengetedza.Izvo zvakati, mawelder mazhinji anoona kuti vanogona kuwana mibairo yakanaka ne flux core nekushandisa diki electrode (1/16 ″ kana diki) uye kufamba zvishoma nezvishoma.Izvi zvinobvumira kudzora zvirinani kweweld pool uye zvinogona kubatsira kudzivirira matambudziko akaita seporosity.
Inogona Flux Core Weld Kuburikidza NeNgura?
Flux core welding inogona kushandiswa kupinza kuburikidza nengura, asi haisi iyo nzira yakanaka yekuita kudaro.Iyo inoyerera muwaya yewelding ichaita ne ngura uye inogona kukonzera matambudziko ne weld.Zviri nani kubvisa ngura musati matuta kana kushandisa imwe nzira yekugadzira.
Nguva yekutumira: Zvita-23-2022